Thermal expansion, galvanic corrosion, lack of heat resistance among other things. I've seen it done and not fail many times before, but that doesn't mean I have to like or agree with it. Different materials for different applications, aluminum and exhaust are not one, IMO.
^^^Yes, THIS, but, IF Russ has found and sourced a new, latest/greatest form of aluminum alloy tubing which can stand up to all of the above and MORE, then all the power to him!
The one thing I do not understand about the material (unless this new alloy addresses this issue?) is that for an exhaust system to be maximally efficient/high flowing, it MUST hold the heat IN the system, NOT dissipate it to the ambient air.
Most aluminum alloys I know of do just that, let the heat out of the tubing MUCH quicker than any type of steel, or even titanium alloys (which yes, I know, do contain large amounts of aluminum in their compounds).
HOW is this addressed, or is it just a 'write off' of a little less flow, and therefore power, in order to have a featherweight system?